TECHNA-FAB PE Synchronised Press Brake
TECHNA-FAB PE Synchronised Press Brake uses the modern synchronized hydraulic system, which continuously monitors and adjusts the [Y1+Y2] cylinder axis positions using optical linear scales, ensuring precise and parallel bending along the full length of the machine.
This synchronized technology is far more accurate than the older torsion bar “dead stop” design, and allows consistent bending across a wide range of material thicknesses and V-die openings.
The PE Press Brake offers a strong price-to-performance proposition in the synchronized press brake category.
Controller options include:
Cybtouch (8 PS or 12 PS)
Delem DA-Series (DA52S, DA56, DA66T, DA69T)
These provide powerful CNC features, including 2D graphical touchscreen programming and 3D visualization for both simulation and production. The controllers offer multitasking, Windows-based application support, Delem Modusys compatibility, USB and peripheral interfacing, and sensor bending/correction functions.
A well-dimensioned welded frame and stable hydraulic system provide reliable performance for metal bending operations.
Operator safety can be configured with infrared light curtains, dual safety circuits, and relay protection.
Electrical and hydraulic components are globally sourced, and can be supported here in the UK with our JPS Machinery Ltd in-house service and technical team.
Accuracy Considerations
The synchronized hydraulic system offers a [Y1+Y2] axis positioning accuracy of (+/– 0.01 mm).
This is 10× more precise than a torsion bar “dead stop” press brake, which is typically only accurate to (+/– 0.10 mm).
For sheet metal bending, this higher accuracy translates directly to more consistent bend angles. For example, when bending 2 mm material in a 16 mm V-opening, the angle variation is reduced to within a fraction of a degree, compared to the 2° variation common with dead stop systems.
Angle accuracy also improves when using wider V-openings, making the PE series suitable for both thin sheet and heavier plate bending.
Options and Expandability
CNC controller options up to 8 automatic axes, with ancillary equipment and offline software.
Backgauge configuration starts with 2 automatic axes [X+R], with optional [Z1+Z2] axes.
Lower deflection table option available.
Note: Anti-deflection (crowning) systems should be considered a fine-tuning tool, not a primary method of compensating for machine or tooling limitations. Overuse can create unwanted curvature (“banana effect”) along the bend length.
System Explanation – Synchronized Hydraulic Press Brake
Unlike the torsion bar system, the PE synchronized press brake achieves accuracy through:
Hydraulic cylinders on each side of the machine, independently controlled.
Optical linear scales mounted on the side frames, which continuously measure Y1 and Y2 movement.
CNC system control, which ensures both cylinders remain synchronized within a tolerance of (+/– 0.01 mm).
This ensures that the top beam remains parallel to the bottom beam throughout the bending cycle, eliminating angular deviation and improving repeatability.
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It is a tandem press brake setup where two TECHNA-FAB PE synchronised hydraulic press brakes are linked and controlled together, allowing longer components to be formed while keeping bends consistent across the working length.
A tandem press brake is two machines working as one, synchronised so the rams and backgauges coordinate during a bend. This is commonly used when a single machine does not have the length needed for your parts.
The synchronised hydraulic system continuously monitors and adjusts the Y1 and Y2 cylinder positions using optical linear scales, helping keep the ram parallel for precise bending along the machine length.
A synchronised press brake actively controls Y1 and Y2 during bending to keep the beam parallel, while a torsion bar “dead stop” press brake relies on a mechanical system with less ability to correct across the bed during the stroke.
Controller options include CybTouch (8 PS or 12 PS) and Delem DA-series controls such as DA52S, DA56, DA66T and DA69T.
Yes. Options include 2D graphical touchscreen programming and 3D visualisation for simulation and production, helping reduce setup time and improve repeatability.
Typical axis configuration includes Y1 + Y2 for ram control, plus X and R for backgauge positioning. Manual Z1 + Z2 positioning is also commonly used for backgauge finger placement.
Yes. Deflection compensation is used to help maintain bend angle consistency across longer lengths, which is especially important on wide parts and tandem setups.
Share your maximum part length, material type and thickness range, the tightest tolerances you need, typical flange sizes, preferred controller, required backgauge axes, and any options for guarding, tooling, and handling.
A tandem setup is usually considered when you regularly bend long parts that exceed a single machine’s working length, or when you want flexibility to run one machine independently for smaller jobs and link them for longer work.