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Metalworking Machinery
Repair Service Breakdown

Metal working machinery – sheet metal, fabrication,
welding and positioning machinery

Metalworking Machinery - Repair Service Breakdown

 

Here at JPS Machinery Ltd we have probably the largest independent
in house metalworking machinery
dealer service team in the UK, service team call out, or telephone technical support
We cover the whole of the UK

An experienced professional reliable service team
to assist your company
with any metalworking machinery issues
mechanical, electrical, hydraulic, pneumatic,
CNC controller & software 

Repair

JPS Machinery Ltd team of time served experienced electrical, mechanical, hydraulic, pneumatic and CNC controller software technicians are available to assist you with any diagnosed repair of any metalworking machinery, manually operated, CNC or NC controlled

If you want to our service team to attend your workshop, you can download our call out paperwork, simply click on request call out below.

All our charges, terms and conditions are clearly shown

More info Request Call out

Service

One off call out or annual contracts

To obtain continued satisfactory production from any metalworking machinery regular scheduled servicing is a must when equipment is serviced regularly, it brings many benefits:

  • Machine down time due to an unexpected breakdown is reduced
  • Possible reduction in usage of expensive consumables, machine incorrect operation remedied
  • Machinery lifespan is increased
  • Safety Check – We will notify the company of any issues of concern re Health & Safety

Aside from ensuring that your equipment is operating at peak performance, an additional benefit of using
JPS Machinery Ltd’s team of engineers to maintain and service your equipment, is that the service engineers will also check for any potential future problem areas and report them back to you, before they cause disruption to production and become a costly issue.

Service – a One off service – Annual – Bi Annual

Tailored to suit your companies particular requirements

If you want to our service team to attend your workshop, you can download our call out paperwork, simply click on request call out below.

All our charges, terms and conditions are clearly shown

Request Call out

Breakdown

In the event that you have an unexpected breakdown with any metalworking machinery, then our our service team are available to attend your workshop, determine the problem, advise to you the repair required, arrange the location and supply of any required replacement parts, returning to your workshop to effect the repair.

We have a large service team, that is on most occasions available within 1-2 days

If you want to our service team to attend your workshop, you can download our call out paperwork, simply click on request call out below.

All our charges, terms and conditions are clearly shown

More info Request Call out

Spare Parts

The members of our service team have been involved in the supply of new and used metal working machinery since the mid 80’s, collectively as a service team we have built up a comprehensive knowledge of where to source replacement parts, mechanical, hydraulic, electrical, software hardware & programme’s, for all machinery types and manufacturers, older manually operated machinery or the latest NC or CNC controlled metal working machinery.

We remain in direct contact with many old and new machinery manufacturers, who are able to assist us with replacement parts, so whatever the problem, give us a call, we think our combined knowledge base will enable us to help you.

More info

Training

We are often requested to undertake ‘machine function training’ for:

  • Health & safety requirements
  • Compliance with various ISO 9000 requirements
  • Newly recruited operators – ‘Machine Function’ training
  • ‘Machine function’ training as a refresher for existing operators
  • Perhaps you have acquired a used machine and need ‘Machine function’ training, plus CNC or NC control training

JPS Machinery cannot offer an accredited training program, but we do issue a certificate to each person confirming their attendance to any training sessions

More info

Machine Movement

Our experienced professional service team can uplift, move,
re position, re locate metalworking machinery or machine tools within your workshops or move whole workshops to new sites.

  • Experienced team of machinery movers
  • Hiab vehicles with 18 ton lift, skates, jacks etc
  • Preparation of method statements
  • Preparation of risk assessments
  • Service team members have (CCNSG) Passport to Safety accreditation
  • Electrical engineering installation 17th Edition ‘if required’
  • Machinery movement insurance
  • Public liability cover of £2,000,000

More info

Annual Service Contracts

A service contract is designed to suit the user’s particular requirements.

Service contracts are ‘labour only’ contracts, consumable items, i.e oil, filters, hydraulic oil, any mechanical, hydraulic, electrical, pneumatic etc replacement parts are charged extra. [a discount is offered on parts for service contract customers]

Service contracts offered are annual or bi annual, they range from a typically  standard 8 hour day x 5 day a week, or users who may be running their equipment around the clock 24/7, the frequency of any servicing schedule would be assessed and advised accordingly

Request Call out

Benefits of our Annual Service Contracts

Priority service team call out.

We place your company at the top of our call out list

Telephone assistance, we might get you going over the phone without delay

10% Discount on our hourly charge rates for call out work

5% Discount on replacement parts – Excluding Hydraulic Oil & Filters
Safety Check – Our service our engineers will submit to you a report sheet, within this report sheet the service engineer will bring to your companies attention any safety issues that our service engineers are concerned about and they are of the opinion that action is required.
Service – Once trust and satisfaction with JPS Machinery Ltd level of competence and knowledge of the metalworking machinery is established, then generally our customers can see the benefits of taking out one of our annual maintenance contacts for their machinery, often extending annual maintenance cover for all equipment within their workshop, or within their group of companies.

Example of a problem created by lack of a service schedule :

Clogged filter disintegrates under hydraulic oil pressure

When equipment uses hydraulic power for machine functions,  the equipment manufacturer will within the operators manual state that the hydraulic oil and filters must be changed at a given frequency, ie every 12 months, 2000 hours etc.

Why is this important for the ongoing life of the equipment ?
The answer(s) are straightforward:

Hydraulic tanks are not sealed units they are ‘aspirated’, therefore they suck in air. This sucked in air will be contaminated by air born particles of workshop dust, i.e. disintegrated grinding discs, grit blown in from the yard etc. As the hydraulic system sucks in this contaminated air the filters in the system will absorb it, but only to a limited degree.  Once a filter becomes clogged, the pressure of oil trying to pass through it will create damage to the filter fabric,  then holes appear, the contaminated hydraulic oil then passes through into the valving system,  you start having valving problems, valving failure etc, very expensive valving problems, some modern valves can cost up to £4000.

See the picture:This filter was removed from a hydraulic press brake, it had disintegrated due to clogging and build up of hydraulic pressure. 2 electronic valves were contaminated with the sucked in air debris, plus bits from the filter, the damaged valves were replaced at a cost in excess of £6,000.00

We recommend that :

  • Filters are changed annually.
  • Hydraulic oil is changed in line with the manufacturer’s recommendations, i.e. every 4000 hours.As a minimum requirement, we recommend that the machines hydraulic oil is pumped out annually
    passing through an external filter unit fitted with a filter of circa 15/20 microns

We routinely offer annual services on these Metalworking Machines :

Sheet Metal, Fabrication, Plasma, Fiber Laser

Amada guillotine service – Amada press brake service
Morgan Rushworth guillotine service – Morgan Rushworth Press Brake service
Promecam guillotine service – Promecam press brake service
Edwards Pearson guillotine service – Edwards Pearson press brake service
Beyeler guillotine service – Beyeler press brake service
Pearson guillotine service – Pearson press brake service
Durma guillotine service  – Durma press brake service
Durmazlar guillotine service – Durmazlar press brake service
Durmazler guillotine service – Durmazler press brake service
Ermaksan guillotine service – Ermaksan press brake service
Rico guillotine service – Rico press brake service
Dener guillotine service – Dener press brake service
Kingsland guillotine service – Kingsland press brake service
Haco guillotine service – Haco press brake service

Imal guillotine service – Imal press brake service
Safan guillotine service – Safan press brake service
Techna Fab guillotine service  – Techna Fab press brake service
Edwards guillotine service  – Edwards press brake service
Jordi guillotine service – Jordi press brake service
Baykal guillotine service – Baykal press brake service
MVD inan guillotine service – MVD Inan press brake service
Mecos guillotine service – Mecos press brake service
Vicla guillotine  service– Vicla press brake service
Warcom guillotine service  – Warcom press brake service
Vermacati guillotine service – Vermacati press brake service
Carter guillotine service  – Carter press brake service
Press & Shear guillotine service – Press & Shear press brake service
Bystronic Press brake service – Trumpf Press brake service
Press & Shear Elga guillotine service
Elga hydrashear guillotine service – Triumph pratt guillotine service
Triumph mechanical guillotine service

Service a CNC Plasma cutting system
Esprit, Esab, Saf, Hypertherm, Nertazip, Thermal dynamics

Service a Hydraulic Plate Bending Rolls
Roccia, Roundo, MG, Davi, Sertom, Faccine, Akyapak, AK, Sahindler,

Durmazlar, Fasti, Luna, Bronx, Hausler, Durma

Service a Hydraulic Section Bending Rolls
Roccia, Roundo, MG, Davi, Sertom, Faccine, Akyapak, AK, Sahindler,

Durmazlar,Fasti, Luna, Bronx, Hausler, Durma

Service a CNC Punch Press
Trumpf,Haco,Amada,LVD,Strippit,Rhodes Pierce all

Service a Metal Work Folder
Edwards, Keetona, Fasti, Sedgewick, Walton, Cidan, Morgan Rushworth, RAS, Keetona Hydraform
Box and pan, powered box & pan

Service a Horizontal metal cutting bandsaw
FMB, Amada, Rusch, Bowmar, Kaltenbach, Kasto, Bianco, Morgan Rushworth

Service a Tube Bending machine – Compression or Mandrel
Ercolina, Ineco, Attubo, Langbow, Sahinlar, Macri,

Service a Universal Steelworker – Ironworker
Geka, Kingsland, Durma, Sunrise, Ficep, Morgan Rushworth, J21, J14

Service a Hydraulic Press
Sicmi, Forsyth ,Bliss, HME, Rhodes, Schuller, Hare, Hidrolarsken, Galdabini,

Sahindlar, Morgan Rushworth, V50, V30

Service a  CNC control system
Cybelec, Delam, Elgo, Euro gauge, ESA,

DNC7000, DNC60, DNC 1200, Modiva, cybtouch
Haco Robosoft, ATS 500, ATS 550, ATL, PC15
Fanuc, Heidenhain, Fagor, broken screen, smashed screen, touchscreen

Service a Centre Lathe, Radial drill, Pillar Drill, Milling Machines
Kitchen & Walker, Dean Smith & Grace, DSG, Swift, Parkinson, Asquith, Town, Pollard, Parkinson

Service operator safety guarding, laser beam or Infra red
Fissler, Sick, Guardscan, Hibass, Safety Scan, Guard Scan, Telemecanique, Pilz, c4000