Repair, Service, Breakdown, Spare Part

Repair,Service,Breakdown,Spare Part, for metal working machinery, sheet metal machinery, fabricating machinery,welding & positioning equipment,machine tools. 
JPS Machinery Ltd team of time served experienced electrical, mechanical, hydraulic and software technicians are available to assist you with any problem.

Repair, Service, Breakdown, Spare Part

  • Repair,Service,Breakdown,Spare Parts,whatever the problem we will assist
    telephone assistance for service contract holders, this often solves a problem without our visit.
  • Operator refresher ‘machine function training’, ‘machine function training’ inductions for new employees.Manually or CNC operated metalworking machinery, sheet metal, fabrication, welding equipment, CNC machine tools.
  • Annual preventative maintenance,i.e. service contracts.
  • Safety checks & safety audits for all metalworking machinery or machine tools.
  • Operator training for NC & CNC operating software, sheet metal working machinery or CNC machine tools.
  • Telephone technical support, for software problems or the analysis of a machine fault.
  • Whole factory moves, individual metal working machinery, or machine tool equipment moved within existing workshop, JPS Machinery provide teams of experienced engineers, lifting equipment, machinery movement insurance cover,public liability cover.If you want one of our service team to attend your workshop re: 
    breakdown,service,repair,spare parts,CNC control problems, press brake bending problems, brake press tooling selection, metal cutting guillotine,problems,blade turn, blade re grind, operator training, safety checks etc,etc then please click on the link below. 

This link will take you to our call out form, all costs, terms & conditions
are clearly shown in the form please down load it, please read it.

pdfRequest for Service Call Out

Please fax or e mail back only page 1, to 0113 2363339, or e mail to
service@jps-machinery.co.uk

On our receipt of the completed form, a member of our service team will contact
you to discuss a date and time for service team member to visit your workshop.

Please view below for more information. 

Repair,Service,Breakdown,Spare Part

Our service team is available to assist your company with any metal working machinery, problems i.e.

Repair,Service,Breakdown,Spare Parts, operator training, safety checks
for sheet metal,fabrication,welding equipment,machine tools.

Need a service engineer for metal working machinery

For repair,service,breakdown,spare part – metal cutting guillotine, metal cutting shear, hydraulic press brake, CNC synchronized press brake, brake press, manual or power folder, hydraulic 3 or 4 roll plate roll, sheet metal rolling machine, section rolling machine, ring rolling machine, horizontal bandsaw, metal cutting bandsaw, hydraulic press, cnc punch, CNC plasma cutting machine, fibre laser cutting machine.

Machine Tools, such as : centre lathe, vertical milling machine, horizontal milling machine, radial arm drill, Pillar drill, radial drilling machine, VMC machining centre, CNC Chucking Lathe, CNC Slant Bed Lathe, CNC Bar Feed Lathe, etc

  • Repair,Service,Breakdown,Spare Part, our service team will visit your workshop.
    Determine the problem, advise to you the repair required, arrange the location,
    supply of any required spare / replacement parts, then effect the repair.

Our main area’s are expanding as we increase the size
and location of our service team members
Yorkshire, Lancashire, Cumbria, Durham, Teeside, Northumberland, North East Merseyside, Cheshire, Lincolnshire, Leicestershire, Northamptonshire, Staffordshire, Worcestershire, Cambridgeshire, Midlands, Gloucester, North Wales.

If requested our service team will travel anywhere in UK mainland

We have ‘possibly’ the largest service team of any machinery dealer in the UK

We routinely undertake Repair,Service,Breakdown,Spare Part,call outs for metal working machinery, i.e. sheet metal, fabrication, welding & positional equipment,
problems such as:

  • Press Brake CNC control faults, i.e. lost parameters, failure to initiate start up,
    no power, no display
  • We are experienced with CNC & NC control systems, problems with:
    Cybelec, Delem, Eurogauge, Elgo, Esa 
  • We supply upgraded or replacement CNC control systems
  • We are regularly asked to re calibrate axis for a CNC metal working machine
  • Axis drive problem, repaired or replacement axis drive cards
  • CNC metal working machine lost operating parameters
  • Axis drive belt replacement, re calibrate X axis
  • Tooling clash, requiring re setting of all axis & parameters
  • Re calibration of a bending angle, re set press brake tooling, re set crown
    / camber of top tooling
  • Operator safety systems : Infra red operator guard faults, electronic rear entry guarding, infra red perimeter barriers,  etc – We are recognized SICK infra red guard installers
  • We turn guillotine blades to new sharp edge, or remove & re grind guillotine blades
  • We supply replacement guillotine blades, for all makes of metal cutting guillotines
  • re gas guillotine return spring – gas return spring
  • Replacement or re furbished machined screws & nuts, acme, ball screws etc
  • Leaking hydraulic cylinder, re seal hydraulic cylinder, hone cylinder bore, re chrome pistons, replace hydraulic cylinder wiper seals
  • Electrical fault finding: failed contacts, blown fuse, transformers, faulty plc, motor replacement,burnt out motor, motor fault, emergency circuit problems

We routinely supply Repair,Service,Breakdown,Spare Parts – for Metal cutting guillotines
We routinely supply Repair,Service,Breakdown,Spare Parts – for Hydraulic press brakes

Manufactured by :

Amada, Promecam, Edwards Pearson, Darley, Beyeler, Pearson, Bystronic, Adira, Rico, Guifil, LVD, CMU,  Morgan Rushworth, Shemach, Jean Perrot,  K & B, Cressex, AFM, Ajail, Mebusa, Haco,  Kingsland,  Warcom,  Imal, Jordi, Mecos, Megobal, Megoform, Atlantic, CR Electronic, Baykal, Jordi, Toyokoki, Carter, Mantech, Gasperini, Trumpf, Bronx, Barnes, Safan, Kingsland, Durmazlar, Durmazler, Bronx, Durma, Denher, Ermaksan, Ermak, Pacific, YSD, Techna-Fab, Vicla, Vermacati, Press & Shear, Elga Hydrashear, Triumph, Triumph Pratt,MVD, 

Repair,Service,Breakdown,Spare Part

Metal Cutting Guillotine – Press Brakes – Brake Press
Amada guillotine repair – Amada press brake repair

Morgan Rushworth guillotine repair – Morgan Rushworth Press Brake repair

Promecam guillotine repair – Promecam press brake repair
Edwards Pearson guillotine repair – Edwards Pearson press brake repair
Beyeler guillotine repair – Beyeler press brake repair
Pearson guillotine repair – Pearson press brake repair
Durma guillotine repair – Durma press brake repair
Durmazlar guillotine repair – Durmazlar press brake repair
Durmazler guillotine repair – Durmazler press brake repair
Ermaksan guillotine repair – Ermaksan press brake repair
Rico guillotine repair – Rico press brake repair
Dener guillotine repair – Dener press brake repair
Kingsland guillotine repair – Kingsland press brake repair
Haco guillotine repair – Haco press brake repair
Imal guillotine repair – Imal press brake repair
Safan guillotine repair – Safan press brake repair
Techna Fab guillotine repair – Techna Fab press brake repair
Edwards guillotine repair – Edwards press brake repair
Jordi guillotine repair – Jordi press brake repair
Baykal guillotine repair – Baykal press brake repair
MVD guillotine repair – MVD press brake repair
Mecos guillotine repair – Mecos press brake repair
Vicla guillotine repair – Vicla press brake repair
Warcom guillotine repair – Warcom press brake repair
Vermacati guillotine repair – Vermacati press brake repair
Carter guillotine repair – Carter press brake repair
Press & Shear guillotine repair – Press & Shear press brake repair
Press & Shear Elga guillotine repair
Elga hydrashear guillotine repair – Triumph pratt guillotine repair
Triumph mechanical guillotine repair

Hydraulic Plate Bending Rolls
We routinely supply Repair,Service,Breakdown,Spare Part for hydraulic plate rolls manufactured by :
Roccia, Roundo, MG, Davi, Sertom, Faccine, Akyapak, AK, Sahindler,
Durmazlar,Fasti, Luna, Bronx, Hausler, Durma
 
Hydraulic Section Bending Rolls
We routinely supply Repair,Service,Breakdown,Spare Part for hydraulic section bending rolls manufactured by :
Roccia, Roundo, MG, Davi, Sertom, Faccine, Akyapak, AK, Sahindler,
Durmazlar,Fasti, Luna, Bronx, Hausler, Durma
 
CNC Punch Press
We routinely repair, CNC punch press metal working machinery manufactured by:
Trumpf,Haco,Amada,LVD,Strippit,Rhodes Pierce all
 
Metal Working Folder
We routinely supply Repair,Service,Breakdown,Spare Part for metal folders
manufactured by:
Keetona Hydraform
Keetona hydraform spares
Keetona hydraform tooling
Keetona hydraform repair
Keetona hydraform service
keetona hydraform top blades
keetona hydraform top blades re ground
Keetona hydraform gearbox repair
Keetona hydraform replacement screw and nuts
Fasti Folder repair
 
Horizontal metal cutting bandsaw

We routinely supply the following services Repair,Service,Breakdown,Spare Part 
for horizontal metal cutting bandsaws manufactured by:

FMB, Amada, Rusch, Bowmar, Kaltenbach, Kasto, Bianco
FMB bandsaw repair
FMB band saw repair
FMB Horizontal bandsaw spare parts
Rusch band saw repair
Rusch horizontal bandsaw repair
Rusch Horizontal bandsaw spare parts
Bowmar bandsaw repair
Bowmar band saw repair
Bowmar horizontal bandsaw spare parts
Bianco bandsaw repair
Bianco band saw repair
Bianco horizontal bandsaw spare parts
Morgan Rushworth bandsaw repair
Morgan Rushworth band saw repair
Morgan Rushworth horizontal bandsaw spare parts

Tube Bending – Compression or Mandrel

We routinely supply Repair,Service,Breakdown,Spare Part
for for tube bending machines:

Manufactured by:

Ercolina, Ineco, Attubo, Langbow 

Ineco tube bender spares
Ineco former and counter die tooling
Ineco tube bender service & repair
Ercolina tube bender spares
Ercolina former and counter die tooling
Ercolina tube bender service & repair

Box & Pan Folders

We routinely supply Repair,Service,Breakdown,Spare Part
for: box & pan folders, straight folders, long beam folders, manual or powered,
manufactured by :

Edwards, Keetona, Fasti, Sedgewick, Walton, Cidan, Morgan Rushworth, RAS,
Walton folder service – Walton folder repair – Walton folder spare parts

Sedgewick folder service
Sedgewick folder repair
Sedgewick folder spare parts
Fasti folder service
Fasti folder repair
Fasti folder spare parts
Walton Box & pan folder tooling
folder service & repair
folder replacement gearbox
folder replacement screws & nuts

Universal Steelworkers – Ironworker

We routinely supply Repair,Service,Breakdown,Spare Part
for Universal Steelworkers manufactured by :

Geka,Kingsland,Durma,Sunrise,Ficep,Morgan Rushworth

Hydraulic Presses

We routinely supply Repair,Service,Breakdown,Spare Part
for hydraulic presses manufactured by:

Sicmi,Forsyth,Bliss,HME,Rhodes,Schuller,Hare,Hidrolarsken,Galdabini,
Sahindlar,Morgan Rushworth

CNC Control Systems

We can offer you repair, upgrade, replacement CNC control systems, new screens, re set the software perimeters

For controllers Manufactured by :
Cybelec, Delam, Elgo, Euro gauge, ESA -Ffor machine tools Fanuc, Heidenhain, Fagor

Centre Lathes, Radial drills, Pillar Drills, Milling Machines

Manufactured by : Kitchen & Walker, Dean Smith & Grace, DSG, Swift, Parkinson, Asquith, Town, Pollard, Parkinson

Operator Guarding – infra red & Laser

Repair,Service,Breakdown,Spare Part

We routinely service operator safety guarding: laser beam or Infra red manufactured by:

Fissler, Sick, Guardscan, Hibass, Safety Scan, Guard Scan, Telemecanique, Pilz

We routinely provide new replacement operator safety guarding:
laser beam or Infra red manufactured by :

Fissler,Sick,Telemecanique, Pilz

Repair,Service,Breakdown,Spare Part

Service Contracts – Scheduled Service

To obtain continued satisfactory production from any sheet metal, fabrication welding equipment, machine tool,  regular scheduled servicing is a must, when equipment is serviced regularly, it brings the benefits of :
  • Unexpected down time due to a breakdown is reduced.
  • Possible reduction in usage of expensive consumables.
  • Equipment lifespan is increased.
  • Good return on capital investment

Aside from ensuring that your equipment is operating at peak performance, an additional benefit of using the JPS Machinery Ltd’s team of engineers to maintain and service your equipment is that they will also check for any potential problem areas and report them back to you – before they cause disruption to production and become a costly issue.

We offer service maintenance / schedule contracts

A service contract is designed to suit the user’s particular requirements.

Service contracts are ‘labour only’ contracts, consumable items, i.e. oil,
filters replacement parts are charged extra,
[a discount is offered on parts for service contract customers]

Service contracts range from the standard 8 hour day, 5 day a week users to,  to users who may be running their equipment around the clock 24/7.

The frequency of any servicing schedule would be assessed and advised accordingly.

Benefits of our service contract options:

  • Priority call out, we place you at the top of our call out list
  • Telephone assistance, we might get you going over the phone without delay
  • 10% Discount on our hourly charge rates for call out work
  • 5% Discount on replacement parts – Excluding Hydraulic Oil & Filters

Once trust and satisfaction with JPS Machinery Ltd level of competence and knowledge of the
equipment is established, our customers can see the benefits of taking out one of our
annual maintenance contacts for their new or used equipment purchase,
often extending annual maintenance cover for all equipment within their
workshop, or within their group of companies.

We routinely undertake these repair,service,breakdown,spare part call outs:

  • CNC control faults, lost parameters, no power, failure to initiate start up
    Metal working machinery and machine tools
  • Calibration of a CNC axis required – Metal working machinery and machine tools
  • Axis clash – Metal working machinery and machine tools
  • Re calibrate bending angle, re set press brake tooling – Metal working machinery
  • Turn guillotine blades to new sharp edge, or remove & re grind guillotine blades,
    provide a new set of replacement – 
    metal cutting guillotine blades
    Metal working machinery
  • Guillotine back gauge not square, or needs re calibrating, or simply is not working
    Metal working machinery
  • Re gas guillotine return spring
Repair,Service,Breakdown,Spare Part

JPS Machinery Ltd cover all these types of metal working machinery:

Sheet Metal / Fabrication / Welding & Positional Equipment / Machine tools

metal cutting guillotine, metal cutting shear, press brake, CNC Press brake, Brake Press, power folder, plate roll, plate rolling machine, horizontal bandsaw, hydraulic press, cnc punch press, plasma cutting machine, laser cutting machine, section roll, centre lathe, vertical milling machine horizontal milling machine, radial arm drill, Pillar drill, radial drilling machine, VMC machining centre, CNC Chucking Lathe, CNC Slant Bed Lathe, CNC Bar Feed Lathe, etc

breakdown,service,repair,spare parts

Clogged filter disintegrates under hydraulic oil pressure

When equipment uses hydraulic power for machine functions,  the equipment manufacturer will within the operators manual state that the hydraulic oil and filters must be changed at a given frequency, ie every 12 months, 2000 hours etc.


Why is this impor
tant for the ongoing life of the equipment ?

The answer(s) are straightforward:
 
Hydraulic tanks are not sealed units they are ‘aspirated’, therefore they suck in air. This sucked in air will be contaminated by air born particles of workshop dust, i.e. disintegrated grinding discs, grit blown in from the yard etc. As the hydraulic system sucks in this contaminated air the filters in the system will absorb it, but only to a limited degree.  Once a filter becomes clogged, the pressure of oil trying to pass through it will create damage to the filter fabric,  then holes appear, the contaminated hydraulic oil then passes through into the valving system,  you start having valving problems, valving failure etc, very expensive valving problems, some modern valves can cost up to £4000.
 
See the picture: This filter was removed from a hydraulic press brake, it had disintegrated due to clogging and build up of hydraulic pressure. 2 electronic valves were contaminated with the sucked in air debris, plus bits from the filter, the damaged valves were replaced at a cost in excess of £6,000.00
 
We recommend that :
  • Filters are changed annually.
  • Hydraulic oil is changed in line with the manufacturer’s recommendations, i.e. every 4000 hours.As a minimum requirement, we recommend that the machines hydraulic oil is pumped out annually
    passing through an external filter unit fitted with a filter of circa 7 /10 microns
Replacement parts supplied for manual or CNC operated machinery

JPS Machinery Ltd have been supplying new and used metal working machinery since 1983, we have therefore built up a comprehensive knowledge of where to source hydraulic, electrical, mechanical, software parts and general components, for all machinery types and manufacturers, older manually operated machinery or latest CNC controlled machinery.

So whatever the problem, give us a call, we think our knowledge base will enable us to help you.

Spare parts for metal working machinery manufactured by :

Amada, Promecam, Edwards Pearson, Darley, Beyeler, Pearson, Bystronic, Adira, Rico, Guifil, LVD, CMU, Morgan Rushworth, Shemach, Jean Perrot, K & B, Cressex, AFM, Ajail, Mebusa, Haco, Kingsland, Warcom, Imal, Jordi, Mecos, Megobal, Megoform, Atlantic, CR Electronic, Baykal, Jordi, Toyokoki, Carter, Mantech, Gasperini, Trumpf, Bronx, Barnes, Safan, Kingsland, Durmazlar, Durmazler, Bronx, Durma, Denher, Ermaksan, Ermak, Pacific, YSD, Techna-Fab, Vicla, Vermacati, Fasti, Waltons

We routinely supply spare parts for metal working machinery such as:

Hydraulic press brakes – Metal cutting guillotines – Plate bending Rolls – Section Rolling Machines, Horizontal bandsaws – Corner notchers – Powered folders – Manual folders

Amada  spare parts – Amada replacement parts
Morgan Rushworth spare parts – Morgan Rushworth replacement parts
Promecam guillotine spare parts – Promecam Press brake spare parts
Promecam replacement parts
Edwards Pearson guillotine spare parts – Edwards Pearson Press brake spare parts 
Edwards Pearson replacement parts
Edwards DD guillotine hold down pads – Edwards DD truecut guillotine hold down pads
Edwards DD guillotine spare parts –  Edwards DD truecut guillotine replacement parts
Beyeler guillotine spare parts – Beyeler press brake spare parts
Beyeler replacement parts 
Pearson guillotine spare parts – Pearson press brake spare parts
Pearson replacement parts
Durma guillotine spare parts – Durma press brake spare parts
Durma replacement parts 
Durmazlar guillotine spare parts – Durmazlar press brake spare parts
Durmazlar replacement parts
Ermaksan guillotine spare parts – Ermaksan press brake spare parts
Ermaksan replacement parts
Rico Guillotine spare parts – Rico press brake spare parts
Rico replacement parts
Dener guillotine spare parts – Dener press brake spare parts
Dener replacement parts
Kingsland guillotine spare parts – Kingsland press brake spare parts
Kingsland replacement parts
Haco guillotine spare parts – Haco press brake spare parts
Haco replacement parts
Safan guillotine spare parts – Safan press brake spare parts
Safan replacement parts
Imal spare parts – Imal replacement parts
Techna Fab guillotine spare parts – Techna Fab press brake spare parts
Techna Fab replacement parts
Edwards spare parts – Edwards replacement parts
Jordi spare parts – Jordi replacement parts
Baykal spare parts  – Baykal replacement parts
MVD spare parts  – MVD replacement parts
Mecos spare parts – Mecos replacement parts
Vicla spare parts – Vicla replacement parts
Warcom spare parts – Warcom replacement parts
Vermacati spare parts – Vermacati replacement parts
Walton spare parts – Walton replacement parts
Fasti spare parts – Fasti replacement parts
Steco spare parts – Steco replacement parts
Bronx spare parts – Bronx replacement parts
MG plate roll spare parts – MG plate roll replacement parts
Sedgewick spare parts – Sedgewick replacement parts
Folder spares – Walton folder spares – Walton folder replacement parts
Folder spares – Sedgewick folder spares – Sedgewick folder replacement parts
Folder spares – Morgan Rushworth folder spares – Morgan Rushworth folder replacement parts
Ineco tube bender spare parts – Inecotube bender replacement parts
Ercolina tube bender spare parts – Ercolina replacement parts

Operator Training – Induction training

We are often requested  to undertake machine function training for any newly recruited employees, or a refresher courses for health & safety requirements.

We offer this service for :

metal cutting guillotine, metal cutting shear, hydraulic press brake, CNC brakepress brake, manual or power folder, 3 or 4 roll hydraulic plate rolls, sheet metal rolling machine, hydraulic section bending rolls, hydraulic ring rolling machinery,  horizontal metal cutting bandsaw, hydraulic press, cnc punch and nibbling, plasma cutting machine, laser cutting machine, fiber optic laser cutting machinery 

Software training : Perhaps you have purchased for the first time a new or used CNC controlled metalworking machine, ie, a CNC hydraulic press brake, CNC horizontal metal cutting bandsaw, CNC controlled plasma cutting machine. Metal working machinery using : Cybelec, Delem, Eurogauge, Esa, Elgo, Siemans CNC software,
if so then we can assist your company with operator training, or to expand your current knowledge

Machine function training : A Usefull addition to any companies health and safety policy when you have new employees, or simply they need a refresher once ayear, or  if you are undergoing a health & safety audit of the companies working procedures. 

Safety Check

During any of our service, breakdown, training visits, our engineers will submit to you a daily visit report / time sheet, within this report sheet we will bring to your companies attention any safety issues that our service engineers find.

We have experienced apprentice trained engineers to cover the following machinery :

metal cutting guillotine, metal cutting shear, press brake, CNC Press brake, bender, power folder, plate roll, plate rolling machine, horizontal bandsaw, hydraulic press, cnc punch press, plasma cutting machine, fibre laser cutting machine, section roll, centre lathe, vertical milling machine horizontal milling machine, radial arm drill, Pillar drill, radial drilling machine, VMC machining centre, CNC Chucking Lathe, CNC Slant Bed Lathe, CNC Bar Feed Lathe, etc

Ongoing Technical Support:

Our engineers having either; installed, commissioned, repaired or serviced your companies metalworking equipment, then our service team will have specific knowledge regarding your metalworking equipment, this knowledge provides the basis for our ongoing telephone assistance on all these types of equipment.

metal cutting guillotine, metal cutting shear, press brake, CNC Press brake, bender, power folder, plate roll, plate rolling machine, horizontal bandsaw, hydraulic press, cnc punch press, plasma cutting machine, laser cutting machine, section roll, centre lathe, vertical milling machine, horizontal milling machine, radial arm drill, pillar drill, radial drilling machine, VMC machining centre, CNC Chucking Lathe, CNC Slant Bed Lathe, CNC Bar Feed Lathe, etc

Machine Movement – Re location

Our service team can uplift and re locate metalworking machinery or machine tools within your workshops, or move whole workshops to new sites.

We offer :

  • Experienced team of machinery movers
  • Preparation of method statements
  • Preparation of risk assessments
  • Passport to Safety (CCNSG) accreditation
  • Electrical engineering installation
  • Machinery movement policy insurance
  • Public liability  cover of £2,000,000 

We routinely move metal working machinery such as:

Metal cutting guillotine, metal cutting shear, press brake, CNC Press brake, bender, power folder, plate roll, plate rolling machine, horizontal bandsaw, hydraulic press, cnc punch press, plasma cutting machine, Fibre laser cutting machine, section roll, centre lathe, vertical milling machine horizontal milling machine, radial arm drill, Pillar drill, radial drilling machine, VMC machining centre, CNC Chucking Lathe, CNC Slant Bed Lathe, CNC Bar Feed Lathe, etc

 

Machine Installations

The key to the ongoing success of any new or used metal working machinery starts with the installation, commissioning, machine function training. 
  • Sheet Metal – Fabrication – Machine Tools, transported, off-loaded, positioned in works correctly to the manufacture’s guidelines.
  • Commissioned and prepared for ongoing use.
  • Provide adequate operator machine function training.
  • Technical support with ongoing telephone assistance.We believe this will ensure that the new or used metalworking machinery will continue to provide ongoing reliable service.

Metal cutting guillotine, metal cutting shear, press brake, CNC Press brake, bender, power folder, plate roll, plate rolling machine, horizontal bandsaw, hydraulic press, cnc punch press, plasma cutting machine, laser cutting machine, section roll, centre lathe, vertical milling machine horizontal milling machine, radial arm drill, Pillar drill, radial drilling machine, VMC machining centre, CNC Chucking Lathe, CNC Slant Bed Lathe, CNC Bar Feed Lathe, etc